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Piston Wear: Critical Tolerances in High Revs

Examining the microscopic battlefield inside your engine. How tolerances affect performance and longevity.

January 29, 2026
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Piston Wear: Critical Tolerances in High Revs

Engineering Analysis

Your engine is a precision instrument operating under extreme conditions. Today we examine what happens at the piston ring interface during high-RPM operation.

Topics Covered

  • Ring gap specifications and thermal expansion
  • Cylinder wall honing patterns
  • Oil film breakdown under stress
  • Signs of impending failure

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